Optical Systems
Development and Fabrication

More Information

The development and fabrication group maintains a Web presence at www.optics.arizona.edu/opt_fab  Please visit it for information about personnel and projects, including the Discovery Channel Telescope.

Aspheric Finishing Laboratory

Dr. Jose Sasian. Researchers in this laboratory develop both testing and finishing techniques for aspheric designs. The research into novel polishing techniques includes the prototype of a x/y computer controlled polishing machine and a non-conventional polishing technique. Research is also conducted in scatterplate interferometers, Ronchi testers and illumination source characterization.

Diffractive and Micro-Optics Research Laboratory

Dr. Michael Descour and Mr. John Tamkin. This Laboratory centers around a high-speed Maskless Grayscale Lithography phototool capable of imaging generic grayscale bitmaps onto UV photosensitve materials. For example, a 12,000 x 12,000 pixel bitmap with 2 micron pixels can be imaged in under 20 seconds, at exposure levels up to 500 mJ/cm^2. Research focuses on lithographic fabrication of microlenses, hyperspectral dispersers, and computer generated multi-level diffractive optics such as holograms or gratings. This tool is also capable of binary imaging for general pattern exposure onto photoresist. Various materials-development projects include hybrid sol-gel glass investigations for micro-optic printing, organic display materials, and photo-imageable biocompatible materials for chemical or bio-detection applications. This laboratory augments Dr. Descour's Lithography and Micro-Optics Laboratory, including additional optical bench facilities, and a Hitachi S-800 SEM.  For more information about the Diffractive and Micro-optics Research Laboratory, please visit  www.optics.arizona.edu/microoptics or contact Mr. John Tamkin by telephone at 520-621-1778 or by email at jtamkin@optics.arizona.edu.

Large Optics Fabrication and Testing

Dr. James Burge.The University of Arizona is world renowned for the ability to manufacture and measure large optical components and systems such as mirrors and telescopes. Professor Jim Burge leads a research group that specializes in developing the technology that enables the production of such components and systems. This group is pushing the state-of-the-art in measurement of aspheric surfaces using computer generated holograms, calibration of interferometers, optical alignment, profilometry, computer controlled polishing of steep aspheres, engineering of grinding and polishing tools, control systems for active optics, sampled aperture measurement for large systems, and precision mechanics and mounting of optical components. 

Lithography and Micro-Optics

Dr. Michael Descour. Research is dedicated to novel methods of optics fabrication and assembly of micro-optical systems. Research areas include the investigation of photosensitive hybrid sol-gel glasses to develop printing of refractive micro-optical elements with arbitrary surface shapes as well as other optical elements, such as light guides and phase plates and the development of novel techniques for zero-alignment assembly of passive and active optical elements into complete, micro-scale sensing and imaging systems. The laboratory includes facilities for testing and metrology of miniature optical systems, a mini-cleanroom, an optical bench, and a chemical-synthesis facility.

Optical Design Laboratory

Dr. Jose Sasian. Research is dedicated to the performance of optical design research on a variety of topics such as optics for lithography, astronomical instruments, conformal optics, illumination systems, multiple aperture systems, and telecommunications. Priorities include the development of optical theories, optical design tools and specific optical designs.

Optical Design Research Laboratory

Dr. John Greivenkamp. Optical design research in support of optical metrology is done in this lab. A full range of optical design software is in use.

Optical Systems Development and Fabrication: The Large Optics Facility

Mr. Martin Valente. The large optics shop facilities include various polishing machines with turntables up to 4 meters in diameter, a temperature stabilized and vibration isolated environment, a 37 meter vertical optical test tower, and a 7 meter vertical optical test tower. The shop is equipped with IR and visible interferometers, as well as reference optics up to 1.8 meters in diameter. Examples of current and recent work done in the large optics shop include fabricating five 0.6 meter diameter off-axis parabolas and two 0.4 meter diameter aspheric collimating lenses to extremely tight tolerances utilizing new OSC-developed processes in fabrication and testing, research and development into fabricating lightweight hybrid mirrors for space applications, research and development into new metrology and fabrication methods for large convex aspheres,  the technology demonstrator for the Next Generation Space Telescope and a convex mold to be used for the technology demonstrator in the Far Infrared Space Telescope program. The NGST demonstrator is a 2 meter diameter, 2 mm thick shell which will be actively controlled for figure correction. The FIRST mold is a 2 meter diameter f/1 convex sphere which will be used for demonstrating replicating technology for graphite-composite based optics.

Optical Systems Development and Fabrication: The Small Optics Facility

Mr. Martin Valente. Shop opticians have vast experience in fabricating precision optical components from many different types of glasses, ceramics, plastics and metals.  Examples of current and recent work done in the small optics shop include the fabrication of an all aluminum 24-inch R-C telescope using specialized polishing techniques for extremely smooth surfaces, assembly and alignment of large lens assemblies for lithography and two facetted quartz blocks to be used in the Gravity Probe B spaceborne experiment. These blocks, roughly 7 inches by 22 inches, have geometrically constrained facets which prevent the use of standard polishing equipment. The facets were hand polished and held to one arcsecond orthogonality requirements in two planes. Other recent work includes several f/0.5 EUV Imager mirrors with eighth wave surfaces and three Angstrom roughness, an all SXA R-C telescope with a 16 inch diameter foam SXA primary and 15 element lens bench, and a 10-inch aperture astrographic lens with diffraction limited performance and zero distortion over a 10 degree field of view.

Optical Systems Development and Fabrication: The Engineering Facility

Mr. Martin Valente. The engineering team designs optical support structures, telescopes, test instruments and related equipment. They also perform mirror structural design, structural analysis and opto-mechanical research on various subjects, including the optimization and mounting of lens systems and mirrors. They have designed large optical telescopes and telescope subsystems, space-based detectors, large and small lens barrel assemblies, and airborne optical instruments for government and industry.

Optical Systems Development and Fabrication: The Instrument Facility

Mr. Charles Burkhart. Shop personnel fabricate optical support structures, space and ground based telescopes, precision optical test instruments and related equipment.